In the equipment manufacturing industry, the intelligent equipment manufacturing industry is the core and the forefront of the entire industry development. It has become an industry vigorously developed by major industrial countries. For this reason, China proposed "Made in China 2025", and the manufacturing industry is listed as a national strategic industry. The development of the intelligent manufacturing equipment industry will accelerate the transformation and upgrading of the manufacturing industry, promote industrial intelligence, and improve production efficiency, technical level and product quality, It is of great urgency and milestone significance to reduce the consumption of energy resources and accelerate the process of China's transformation from an industrial power to an industrial power.
In recent years, with the continuous increase of domestic labor costs, it has further promoted the upgrading and transformation of automation, data and intelligence of industrial enterprises. In the future, the market demand will continue to grow rapidly, which is also the trend of the times. It can be predicted that China's intelligent manufacturing will maintain a rapid growth trend, which is also an inevitable trend to improve the development of national core competitiveness.
At present, the automation of many production processes of Supriz is low, and most of the processes are still completed manually. The product quality depends heavily on the workers' personal skills. Human fatigue, emotion, pressure, etc. will cause fluctuations in the product quality. In addition, because many of the company's current management is manual management, there is no integrated management system for production, procurement, sales, inventory, finance and quality, Therefore, the company's data collection system is not perfect, and many problems are difficult to be reflected in data, so the company can not manage, analyze and improve scientifically. In order to make up for these problems as much as possible, Su Prey can only send more people to carry out statistics and analysis, which is a waste of labor costs.
In order to completely solve the above problems, let the company's "plan" and "production" closely cooperate, the operation process is well controlled, the product quality is greatly improved, the equipment and energy efficiency are greatly improved, the data management is well promoted, and the company's cost is well reduced. Intelligent manufacturing is the inevitable development trend of Supriz, At the same time, it is also the company's strategic planning to improve its core competitiveness and seize the first opportunity.
At present, the development of intelligent manufacturing, such as the industrial manufacturing execution system MES system, is still in the stage of competition, including the fact that international well-known enterprises have not formed a dominant advantage in this system. Under this opportunity, who can seize the first opportunity to effectively combine the mature ERP and the "fault" of the on-site automation system in intelligent manufacturing, so as to achieve the control and management at the production workshop level, Whoever truly achieves the integration of efficient production management system will win the first place in the competition.
Establish advanced and intelligent production lines of 3m, 4m, 7m and 8m respectively. All production lines can produce well cementation, completion and sand control products. In addition, optimize the system process and standardize the operation of the enterprise through cloud ERP&MES intelligent management informatization construction and intelligent equipment upgrading, so that resources of each department can be reasonably allocated, and achieve quotation, sales, procurement, CNC equipment processing, on-site inspection, staff processing hours A number of data such as delivery are perfectly connected with the system, fully realizing the deep integration of information technology, intelligent technology and equipment manufacturing technology, becoming a model of intelligent manufacturing in the petroleum equipment industry, and contributing to the intelligent transformation and upgrading of the manufacturing industry in Yiyang, Hunan Province and the whole country. In combination with the existing trial production process, the company has re established production lines for well completion products, cementing products and sand control products. The large processing length of products is mainly within 3m, 4m, 7m and 8m.
